Laser solutions for automotive manufacturing

Automotive laser processing

Reduces fabric fraying

Our CO2 lasers cut automotive textiles at high speed, melting and sealing the edge of the material.

No loss or damage to metal

Our CO2 lasers ablate busbar or hairpin coatings without damage or loss of metal, and with minimal downtime or tooling.

Laser precision for robot applications

Robot repeatability and laser precision ensure superior part quality.

Laser cutting, drilling, ablating and marking automotive parts

How laser automotive processing drives modern manufacturing

The automotive industry utilises a diverse range of organic materials, including plastics, composites, textiles, leather, glass and rubber. From the smallest interior trim components to large pillars and bumpers, from windows, windscreen wipers and door seals to seatbelts and airbags, CO2 lasers can replace conventional tools throughout the manufacturing process.

As new automotive technology emerges, such as the current rapid advancements in e-mobility, lasers are increasingly utilised to assist product development and manufacture. Processes include cutting, drilling, ablation and marking of automative parts.

Lasers are often used in conjunction with robot systems; productivity and throughput can be improved with automated robot cells performing multiple laser processes. Laser systems produce consistent quality and low rejection rates, and adapt easily to new designs.

Stable, high-performance laser cutting for automation

Automated 3D laser cutting: fast, precise, and reliable

Robotic CO₂ laser cutting enables high-speed processing of plastics and other non-metal 3D automotive parts, including dashboards, door panels, A/B pillars, leather, rubber, and textiles. The flexible system handles complex geometries with precision, outperforming traditional methods such as waterjet and routing.

Compact, lightweight laser sources with Ceramicore® technology integrate easily into robotic production lines, supporting 24/7 automation. The sealed ceramic design prevents contamination and power loss, ensuring long-term stability and consistent cutting quality.

With efficient beam delivery and fast response times, the system delivers high-quality finishes across a wide range of materials. Tailor-made solutions allow seamless integration into existing automation, helping you increase productivity and reduce production costs.

Our CO2 lasers trim plastic headlamp housings to remove injection molding waste

Laser cut plastics and polymers for automotive applications

To reduce the weight of vehicles and improve mileage, an increasing number of durable plastics and polymer parts are used in automotive production. Ceramicore® and Duralife® laser robot cutting cells produce 3D plastic and polymer parts with superior edge quality, accuracy and consistency.

Integrate our CO2 laser into robot cells or automated production lines to laser cut the following types of plastics:

Our CO2 lasers ablate automotive surfaces

Laser surface preparation of automotive parts

Improved bonding—clean, precise, reliable

Laser processing prepares smooth or coated surfaces for strong, reliable bonding by selectively removing coatings or creating controlled roughness—without damaging the base material. Fast, precise, and fully controllable, the process eliminates chemicals and tooling, enabling flexible production and quick design changes.

Proven in automotive applications, lasers are widely used to prepare painted plastic parts for bonding and to remove overspray from components such as bumpers, panels, and spoilers.

Recommended products: SR series, OEM series, Destiny, Infinity

Precise laser ablation on automotive parts with clean circular and square surface preparation.

Discover your laser solution for automotive processing.

Our CO2 lasers cut & drill rubber

Laser rubber cutting & drilling

Accurate cutting and drilling—without wear or downtime

Laser processing enables high-precision cutting and drilling of rubber and silicone components. The non-contact process eliminates tool wear, ensuring consistent quality and higher production efficiency.

Ideal for laser drilling holes in rubber car door seals, cutting material for windscreen blades, gaskets, and other automotive and industrial components.

Recommended products: SR series, OEM series, MULTISCAN®, Destiny, Infinity

Close-up of black rubber automotive door seals with laser-drilled holes

Our CO2 lasers cut textiles

Laser textile cutting

Fast, flexible textile cutting with clean edges

Laser cutting delivers precise, high-speed processing of automotive textiles—from interior trim to upholstery and safety components. Complex 3D shapes can be cut accurately, even along contours, reducing material waste.

The non-contact process ensures consistent quality without distortion. At the same time, the laser seals fabric edges, minimizing fraying and eliminating additional finishing steps.

Recommended products: Duralife® range, Infinity, Destiny

Our CO2 lasers cut airbag fabric

Laser airbag processing

Reliable airbag processing—safe, precise, and efficient

Laser trimming ensures consistent, high-quality processing of both flat woven and one-piece airbags. The non-contact process minimizes fabric handling, protecting sensitive silicone coatings and maintaining the integrity of critical safety components while reducing material waste.

Laser scoring enables precisely controlled tear lines in automotive dashboards and door panels. These structures are engineered to meet tight tolerances, ensuring reliable airbag deployment in the event of a collision. Applied on the reverse side, the process delivers full functionality without any visible impact on interior design.

Recommended products: SCX 35, OEM series

Close-up of laser-cut automotive airbag fabric showing trimmed shapes

Our CO2 lasers enable key battery processes

Reliable laser processing for e-mobility components

Talk to our laser specialists about your requirements.